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Welding Sites! Solution Proposal

Welding monitoring not only improves the quality and productivity of welding work but also serves as a system for implementing objective and automated welding production management.
Woosung Electric Machinery’s welding monitoring system integrates IoT, wireless communication, and cloud technologies to collect and analyze in real time a wide range of data generated during the welding process.

Key Features of the Welding Monitoring System

  • Real-Time Data Collection: Collects data in real time such as current, voltage, and gas flow rate generated during welding work.
  • Data Recording and Storage: Systematically records and stores all data for subsequent analysis and quality tracking.
  • Data Visualization and Intuitive UI: Enables the operator to intuitively understand stability by displaying changes in parameters such as current and voltage in graph form.
  • Remote Monitoring: Enables the operator to monitor and manage welding work remotely using the cloud-based system.
  • Alarm and Warning Display: Helps the operator to respond immediately when an abnormal value that deviates from the set standard is detected by generating a visual/audible alarm.
  • Data Analysis: Statistically analyzes defect rates, productivity, and welding quality trends over a specific period based on the collected data, and provides the results in report format to serve as a basis for process improvement.

The Necessity of Introducing the Welding Monitoring System

  • Process Management Based on Accurate Data: The welding monitoring system collects and analyzes key parameters such as current, voltage, and welding speed in real time. This provides objective data that cannot be obtained through visual inspection or experience alone, enabling scientific and data-driven process control.
  • Preemptive Quality Assurance: Rather than reactive measures taken after a defect occurs, the system detects abnormal signs during welding and issues alerts in real time, allowing the operator to respond proactively before defects occur. This approach is a fundamental method for preventing quality issues at their source.
  • Maximizing Production Efficiency: Real-time monitoring reduces unnecessary downtime and maintains optimal welding conditions, thereby maximizing production efficiency. It leads directly to increased output.
  • Strengthening Competitiveness: In the era of the Fourth Industrial Revolution, data-driven smart factories determine competitiveness. The welding monitoring system serves as a critical foundation for building smart factories, elevating a company’s technological competitiveness to the next level.

Specific and Practical Effects

  • Cost-Saving Effect: Significantly lowers production costs through cost savings by reducing defect rates, saving consumables and energy, and improving productivity.
  • Increasing Productivity and Efficiency: Improves overall process efficiency by solving problems with enhanced management efficiency in real time, optimizing work processes, and efficiently linking with automation systems.
  • Improving Quality and Increasing Reliability: 균Enhances product quality and strengthens the company's credibility by maintaining quality consistently and managing quality data history.